The Science

See how our technology is proven and perfected.

The Science Behind Ferrock

Ferrock is the result of decades of research and innovation. Invented by Dr. David A. Stone, this technology is the only known iron-based composite that traps COâ‚‚ permanently during curing. It provides superior mechanical properties compared to traditional cement.

How Our Technology Works

Ferrock cures through a chemical reaction that consumes carbon dioxide and water to form a strong mineral called siderite (iron carbonate). This process not only creates a durable material but also helps the environment.

  • Fe(0) + COâ‚‚ + Hâ‚‚O → FeCO₃ + Hâ‚‚

The Process Explained

  • COâ‚‚ Removal: Our method effectively removes COâ‚‚ from the air.
  • Strong Material: The reaction creates a durable, cement-like binder.
  • Clean Energy: It also produces hydrogen gas, a valuable clean fuel.

Valuable By-Products

Our curing process is so efficient that it can also produce other useful gases. These by-products can be harvested in a closed-loop system, adding to the environmental and economic benefits of our technology.

Potential By-Products

  • Formic Acid: A non-toxic preservative for the agriculture industry.
  • Methanol: A clean, alternative fuel to gasoline or diesel.
  • Hydrogen: A clean burning fuel for the future.

Ongoing Research and Development

Our commitment to innovation means we are constantly testing and improving Ferrock. Our research and development efforts are focused on creating new blends and enhancing our material for a wider range of uses.

Our Research Focus

  • Fire Resistance: We’ve found our panels get harder at extreme temperatures up to 1100°C.
  • Specialty Blends: We are developing hybrid materials using biopolymers and other additives.
  • Marine Resilience: Our material is stable and crack-resistant, even in saltwater environments.
  • Pollutant Trapping: The mineral matrix effectively absorbs and traps toxic substances like arsenic.
  • New Applications: We are exploring uses for tiles, pavers, furniture, and sculptural elements.

Flexible COâ‚‚ Capture Methods

Ferrock’s versatility extends to how we capture and use CO₂. We have developed several methods to maximize efficiency, making our solution scalable for any project.

Capture Techniques

  • Curing panels in sealed, gas-filled chambers.
  • Injecting COâ‚‚ directly into the wet material mix.
  • Using perforated pipes to deliver COâ‚‚ throughout molds.
  • Integrating materials that are already saturated with COâ‚‚.

Peer-Reviewed and Patented

Our technology is not just an idea; it’s a proven solution. We hold a U.S. patent and have filed additional applications to protect our intellectual property.

Verified by Science

  • Peer-Reviewed: Our work has been featured in over five scientific publications.
  • Lab-Tested: Independent testing at Arizona State University and the University of Arizona has verified our material’s performance.
  • Thorough Testing: Our products have been rigorously tested for compressive strength, flexibility, and resistance to salt and heat.
Man working on a large outdoor structure.

Pilot Projects and Partnerships

We are actively looking for collaborators to help us bring this technology to a wider audience. Our goal is to build a new era of low-carbon infrastructure.

We Are Seeking

  • Academic and industrial partners to help us scale up production.
  • Architects and builders for new pilot construction projects.
  • Government agencies focused on green infrastructure.

Innovate With Us

Want to join our R&D team and help build the future with us?

Let's Collaborate