Our Story

Meet the minds behind our mission to build a better world.

We Are Changing Construction Materials

Ferrock Fabrication is changing what building materials can be. We produce structural panels from an iron-based composite, a revolutionary material that actually captures COâ‚‚ from the atmosphere during its creation.

Our Vision for Building

We believe buildings should contribute to a better future. Our mission is to give builders smarter, stronger, and truly sustainable alternatives to traditional cement and concrete, helping every project make a positive impact.

Man constructing earthen wall with hoses attached.

Our Story and Founding

The journey began with a bold question from Dr. David A. Stone, a materials scientist: "What if construction materials could fight climate change instead of causing it?"

A Scientific Breakthrough

  • 2006: While at the University of Arizona, Dr. Stone developed Ferrock, a composite using waste steel dust and COâ‚‚ to create a durable binder.
  • Superior Material: Ferrock was found to be stronger and more flexible than cement, all while being environmentally safe.

Our Goal at Work

Our goal is to replace cement-based products with materials that are stronger, smarter, and cleaner from start to finish.

We're Dedicated to

  • Reducing Emissions: Replacing Portland cement to help lower global COâ‚‚.
  • Upcycling Waste: Turning industrial waste into valuable building materials.
  • Scaling Up: Leading the charge in carbon-negative construction.
  • Innovating With Integrity: Backing all our work with scientific research and real-world testing.

Meet the Visionary Team

Our dedicated team is driven by a shared commitment to sustainable innovation.

The People Behind the Panels

David A. Stone, Ph.D

David A. Stone, Ph.D

Founder and Technical Manager. The inventor of Ferrock and a leader in sustainable construction.

Stuart Egnal

Stuart Egnal

Operations Manager. He oversees daily operations and scaling our production.

Josh Young

Josh Young

Financial Manager. He ensures our responsible growth and financial strategy.

Sumeru Nayak

Sumeru Nayak

Scientific Advisor. He is a senior engineering and R&D leader currently serving as a Senior Research Engineer at James Hardie, with deep expertise in digital tools, generative AI, and innovation that has driven significant cost savings and operational efficiencies. He holds a PhD in Materials & Structures and has held advanced research, academic, and executive roles across industry and academia, including serving as CTO and Board Member at Panda Industries.

People building with earthbags and wheelbarrows.

Our Path Forward

Ferrock is more than just a product; it’s a movement toward a carbon-negative construction industry. We’re working with architects, builders, and infrastructure leaders to incorporate Ferrock into new structures and solutions.

Partner With Us

We’re actively looking for partners who share our passion for performance and the planet. We're ready to collaborate on your next project, no matter the size.